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04EDGE40
02-21-2015, 06:37 PM
Well my good friend SeanTheEvans dug this up the other day and sent it to me to repost, so first I want to give a shoutout to a great BOTL!

I posted this on the old site and although the site is lost and gone forever, thanks to Google we can recover much of the content. So here is the how-to in its entirety, exactly as I wrote it the first time:




Alright guys and gals, I've finally gotten around to finishing my second Ronson JetLite custom paint job and, as requested, I took pictures for a quick "how-to."

Here's a few pictures of the first one I did, which strangely went quite a bit smoother than the second.

This is Rustoleum oil-rubbed bronze finish with the Undercrown band and Krylon Fusion Clear Coat:

http://i1184.photobucket.com/albums/z323/cllewis86/UCLighter1.jpghttp://i1184.photobucket.com/albums/z323/cllewis86/UCLighter2.jpghttp://i1184.photobucket.com/albums/z323/cllewis86/UCLighter3.jpg


Without further ado, my step-by-step for customizing your Ronson the way you want!



STEP 1

Picking out the right Ronson isn't totally crucial, but it does help to buy a smoother surface so that you can sand it and get the primer to "stick" to the surface. Additionally, you want your label to look like it's part of the lighter and not have gaps behind it like the grooves that some Ronsons have in them.

I went to the local B&M and picked up this lighter for $8.00 and some change.

http://i1184.photobucket.com/albums/z323/cllewis86/Ronson1.jpg
http://i1184.photobucket.com/albums/z323/cllewis86/Ronson2.jpg
http://i1184.photobucket.com/albums/z323/cllewis86/Ronson3.jpg



STEP 2

Taking apart a Ronson JetLite is easier than you would think. After taking the obvious screw out of the bottom of the lighter, the fuel tank and cap will come out as one part.

http://i1184.photobucket.com/albums/z323/cllewis86/Ronson4.jpg
http://i1184.photobucket.com/albums/z323/cllewis86/Ronson5.jpg

Separating the cap from the fuel tank and lighter is a little trickier, but still not very difficult.

By taking a small screwdriver (I had a small set for building computers) with different bits, you can punch out the metal rods that hold the cap to the fuel tank.

There are two rods, one to secure the cap to the fuel tank, and one to secure the spring mechanism to the cap. Punch both out as you'll want to keep the inside components clean.

http://i1184.photobucket.com/albums/z323/cllewis86/Ronson6.jpg

Make sure to take all of the parts you aren't painting and place them in a small bag so to not lose them. Something tells me Ronson won't sell you extra rods and a spring .

http://i1184.photobucket.com/albums/z323/cllewis86/Ronson7.jpg



STEP 3

Once you have stripped your Ronson down to just the cap and body you'll want to give them a light sand so that the primer sticks a little more permanently.

I used 320 grit sandpaper to really etch the surface, but not create "scratches" per se.

http://i1184.photobucket.com/albums/z323/cllewis86/Ronson8.jpg



STEP 4

Time to prime and paint your JetLite! I suggest two types of primer: Rustoleum Self-Etching primer and Rustoleum Automotive Primer.

My first mistake on this lighter was putting two coats of each primer on. It ended up being too thick in the end (too many coats of paint didn't help either), so I would suggest no more than one coat of each primer!

Before priming, make sure you clean the lighter to remove any oils on the surface. I simply used dish soap and water, and that seemed to work well.

The first coat of primer should be the self-etching primer. This will be a green finish and will be very course. That's alright, we're going to put automotive primer on top and smooth it out a little bit.

After the first coat of primer is dry apply a coat of the automotive primer for strength and a nice smooth finish. Make sure to shake this can really well, as I didn't shake it well enough and it left "cracks" in the new finish. I ended up stripping the lighter back down and starting over, so don't make the same mistake I did!

Here is the primed product and a shot of the types of primer:

http://i1184.photobucket.com/albums/z323/cllewis86/Ronson9.jpg

Now choose your color and band and get ready to make this baby look gooooood!

If I can make another suggestion before you start spraying your lighter, it is to put TWO (2) coats of paint MAX! The most important thing is getting a good base of clear coat on the lighter, so you don't want to add too many layers underneath and create a clunky lighter that doesn't open and close smoothly and loses the crispness of the Ronson lettering.

Apply a coat a day at most so that the base coat has time to dry and really adhere to the primer.

After applying the second coat and waiting another day, you should be ready to apply your band!

I simply use the tackiness of the paint to apply my band. I center it and make sure the back flaps line up, then I start pressing very firmly in the middle of the front and work my way to the back. Crease the corners with pressure when you get to them and push out any slack in your band as you work your way around. I didn't have to use spray adhesive on either lighter. Hold the band in place for a couple of minutes after it's positioned and you should be good to go.

Now let's clear coat this b!

Clear coat is really a pain in the you-know-what. If you spray too light of a coat, you'll get a "gritty" finish when it dries. If you spray too thick of a coat you'll get drops of dried clear coat in spots. You have to find that magical balance between the two to get a good coat.

Also, this is important as it may save you from making the same mistake as me: don't sand your clear coat before the next coat is applied! I did this with 2000 grit paper and actually rubbed some of the black lettering off of my cigar band not realizing that I was doing it! You'll see in the finished product pictures what I mean. The clear coat is thick, but sandpaper will target raised spots first, obviously, and in the end it may not be worth what little extra adherence you gain from sanding it with fine paper.

Once you have your coats of primer, paint, and clear coat (I would suggest 2-3 coats of clear), you're ready to put the lighter back together and admire your amazing craftsmanship!

http://i1184.photobucket.com/albums/z323/cllewis86/Ronson11.jpghttp://i1184.photobucket.com/albums/z323/cllewis86/Ronson10.jpghttp://i1184.photobucket.com/albums/z323/cllewis86/Ronson12.jpg

This is just a simple how-to and I may have left out important steps as my A.D.D. doesn't let me focus on any one thing for this long.

Feel free to ask me any questions you may have and I'll see what I can do!



Before I wrap this up, I want to give a couple quick-hitters to summarize and help out my BOTLs and SOTLs who may try this for themselves!


Only use ONE coat of each type of primer and TWO coats of paint maximum so that you aren't adding too many layers and thickness to the lighter. You'll be glad you did when you put it back together.
I would suggest using Krylon Fusion Clear Coat over the Rustoleum Clear Enamel that I used for my second lighter. The Krylon has a harder finish and seems stronger. The Rustoleum has a softer feel to it, and I was actually able to press my thumbprint into the cap while pushing the rods back in on accident. That's a whole day and a half after applying the last coat.
If you use Krylon you can probably get away with two coats of clear coat, but three would be my suggestion. With the Rustoleum I used three and the depth of the gloss is awesome.
MAKE SURE YOU SHAKE YOUR CANS OF PAINT/PRIMER VERY WELL. I'm apparently an impatient moron and like to start projects over multiple times. Don't be like me.
Don't tighten the screw on the bottom of the lighter too tight when you reassemble the whole lighter or your lid will not close properly. You may rub the paint a little bit, also, if you tighten it down too much. Just tighten it until you get some resistance and you're good to go!
Don't get paint stripper on your hands. Or human stripper for that matter. Both can leave a painful burning on your skin. The paint stripper does for sure, I know first hand.




I'm sure I'll add to this as I remember some more stupid stuff I did, but for now I leave you with this!

This is dedicated to SeanTheEvans . He also did some testing on the human-stripper-skin-burning-issue and found that doing the limbo under a stripper gives you pink-eye, but the burning sensation is exclusive to hookers, not strippers. Big difference. So thank him for his time and devotion to this experiment next time you talk to him!

Disclaimer: the above statement in it's entirety may or may not be loosely based on literally no factual information.

04EDGE40
02-21-2015, 06:37 PM
Here's another I've done recently. Unfortunately the lighter in this one went to crap, but oh well.

http://i1184.photobucket.com/albums/z323/cllewis86/GWRonson1.jpg
http://i1184.photobucket.com/albums/z323/cllewis86/GWRonson2.jpg

Sticky B
02-21-2015, 06:58 PM
Here's another I've done recently. Unfortunately the lighter in this one went to crap, but oh well.

Dude, you DO mod your lighters, internally (remove flame adjustment limitors and push-action spring [safety]), right? Well you can just swap the shell of this one onto any working Ronson interior. It's not a hard swap at all! Your custom shells can live on as long as you have a new Ronson to transfer them onto- start stocking up:onthego:

BTW- This might be my new favorite design - way to keep reinventing an already great idea!:eagerness:

gordo1473
02-21-2015, 07:26 PM
This is awesome I'm gonna have to try this

jhedrick83
02-21-2015, 07:35 PM
That is really effing cool! I'm adding it to my project list!

projectsunfire
02-21-2015, 08:18 PM
very cool! I gotta try this...hopefully it comes out half as good as yours

Tobias Lutz
02-21-2015, 08:20 PM
Glad you put this back up Collin! It is a great DIY.

Horseshoe
02-21-2015, 11:18 PM
About time you post this! Which one you doing next? Lol. I keep eyeballing a certain band in my box. It has your name writen all over it when it is done.


A little hint: it may or may not have birds on it.

Browns7213
02-22-2015, 08:26 AM
Thanks for reposting this tutorial.

04EDGE40
02-22-2015, 05:18 PM
Dude, you DO mod your lighters, internally (remove flame adjustment limitors and push-action spring [safety]), right? Well you can just swap the shell of this one onto any working Ronson interior. It's not a hard swap at all! Your custom shells can live on as long as you have a new Ronson to transfer them onto- start stocking up:onthego:

BTW- This might be my new favorite design - way to keep reinventing an already great idea!:eagerness:

Well swapping it out means choosing which one of my lighters I don't want! I do like this new design the best, so I probably will end up swapping it out. I've never removed the flame adjustment limiter, but I'll have to try that!

jhedrick83
02-22-2015, 05:21 PM
So, is there anything special about the Ronson hinge that makes this easier? For example, I use this soft flame lighter when I can http://www.neptunecigar.com/pr/american_vintage_thunderbird_lighter.aspx?SRC=Pric eGrabber do you think it would work the same or would the paint/clear coat jam up the hinges too much?

Horseshoe
02-22-2015, 05:23 PM
Well swapping it out means choosing which one of my lighters I don't want! I do like this new design the best, so I probably will end up swapping it out. I've never removed the flame adjustment limiter, but I'll have to try that!

Or go to Walgreens and buy another one for $5. Just wait until I send you your new one. You will forget all about that Gorilla Warfare lighter :)

muhren
02-22-2015, 07:35 PM
This is VERY cool.

I can't tell from the photos...do the bands appear "flat" or do they "stick out" when complete?

M

bluenoser
02-22-2015, 07:39 PM
pretty cool idea. I like it

Sticky B
02-22-2015, 08:51 PM
Well swapping it out means choosing which one of my lighters I don't want! I do like this new design the best, so I probably will end up swapping it out. I've never removed the flame adjustment limiter, but I'll have to try that!

Yeah, once the lighter is out of the case, remove the little gold thing around the flame adjustment on the bottom side. Use a small flathead screwdriver and just pry it up and pop it off. Now be careful how big you make that thing-and where you point it!

But seriously, it's nice because as you get low on fuel, you can keep adjusting and really empty that tank before refilling it:cool:

04EDGE40
02-22-2015, 09:41 PM
This is VERY cool.

I can't tell from the photos...do the bands appear "flat" or do they "stick out" when complete?

M

Well they do stick out about as thick as the stock is. Some (the GW band) are thicker than others, but they aren't noticeably stuck on if that's what you're asking. Most people think I bought it made.

04EDGE40
02-22-2015, 09:53 PM
Yeah, once the lighter is out of the case, remove the little gold thing around the flame adjustment on the bottom side. Use a small flathead screwdriver and just pry it up and pop it off. Now be careful how big you make that thing-and where you point it!

But seriously, it's nice because as you get low on fuel, you can keep adjusting and really empty that tank before refilling it:cool:

I just did this earlier after you said to do it and I can't believe I never noticed that before! I pulled it out and as long as I have it turned up the lighter actually works! When I turn it back down it just sputters and fails, but as long as it's cranked up a little bit it seems to have some life left. You're the man Sean!

04EDGE40
02-23-2015, 08:45 AM
About time you post this! Which one you doing next? Lol. I keep eyeballing a certain band in my box. It has your name writen all over it when it is done.


A little hint: it may or may not have birds on it.

I just hope you aren't talking about a Fighting Cock band. Not because I don't want a Fighting Cock lighter, but more-so because that means you mostly likely tried a Fighting Cock.

Mulley
02-23-2015, 09:00 AM
Great thread! I am not very good at this kind of stuff but I am going to give it a shot sometime this week!

Horseshoe
02-23-2015, 09:46 AM
I just hope you aren't talking about a Fighting Cock band. Not because I don't want a Fighting Cock lighter, but more-so because that means you mostly likely tried a Fighting Cock.

I have a band, but for some reason there is no cigar. I forgot, I gave you the cigar a while ago. You know it is in your possession. Lol.

04EDGE40
02-23-2015, 11:20 AM
I have a band, but for some reason there is no cigar. I forgot, I gave you the cigar a while ago. You know it is in your possession. Lol.

No no, you gave me an AB American remember? Though the wrapper does look a little too light...

04EDGE40
02-23-2015, 11:22 AM
Great thread! I am not very good at this kind of stuff but I am going to give it a shot sometime this week!

On a difficulty scale from 1 to 10, this one is a 1 or 2! The hardest part is patience and deciding which band to put on ;).

Just be careful with the small parts (bag them up for sure, I've lost a couple before) and take your time with the painting and clear coat and you can't mess up!

JollyRogers
02-23-2015, 04:32 PM
On a difficulty scale from 1 to 10, this one is a 1 or 2! The hardest part is patience and deciding which band to put on ;).

Just be careful with the small parts (bag them up for sure, I've lost a couple before) and take your time with the painting and clear coat and you can't mess up!

I'll agree on the band choice...which one to pick...hmm I really like that undercrown one!

Also, how'd you get what looks to be wood grain on the gorilla warfare lighter?

04EDGE40
02-23-2015, 06:44 PM
I'll agree on the band choice...which one to pick...hmm I really like that undercrown one!

Also, how'd you get what looks to be wood grain on the gorilla warfare lighter?

That's actually on the band itself ha. I wish I knew how to do something like that!

NWSmoke
02-23-2015, 07:02 PM
Ok, this is so cool. Thanks for the write up Collin

steelman
02-23-2015, 09:24 PM
04EDGE40 Can you tell me what type of paint you use for your projects. Thanks.

steelman
02-23-2015, 09:26 PM
04EDGE40 Can you tell me what type of paint you use for your projects. Thanks, I would love to try this out.

04EDGE40
02-23-2015, 09:30 PM
04EDGE40 Can you tell me what type of paint you use for your projects. Thanks, I would love to try this out.

I pretty much stick to all Rustoleum paints, but I use Krylon Fusion clear coat because it seems to dry harder than the Rustoleum clear coat. For the Undercrown lighter I used Rustoleum oil-rubbed bronze with Rustoleum self-etching primer and automobile primer. For the Las Calaveras and the Guerrilla Warfare I used flat gray and flat black with the same primers.

Mulley
02-24-2015, 04:07 PM
04EDGE40 I see you said only do one coat of paint per day, but about how long did you wait in between the self etching primer and the auto primer?

So far so good. Was as easy as you said to take apart. Hit it with the 320 grit and just sprayed the self etching primer.
Looking forward to this project! Thanks again for the write up!

04EDGE40
02-24-2015, 04:50 PM
04EDGE40 I see you said only do one coat of paint per day, but about how long did you wait in between the self etching primer and the auto primer?

So far so good. Was as easy as you said to take apart. Hit it with the 320 grit and just sprayed the self etching primer.
Looking forward to this project! Thanks again for the write up!

To be honest, I don't wait an entire day usually, but it does heed the best results. The primers dry really fast and they are base coats anyway, so I would say give them a few hours (maybe 3-4) between coats. The main thing that takes a while is going to be clear coat. If you don't give it a while to dry you'll notice it is "soft" and sticky. You may reassemble it and find that when you flip it open the clear coat wasn't dry and it pulls a little paint off of the lid (I've done it, it sucks).

Mulley
02-24-2015, 04:55 PM
Awesome! Thank you :encouragement: